Robotsystemen veranderen het lakken van remschijven bij Stellantis Polen

Introduction to Robotic Automation in Manufacturing

The advancement of automation technology is reshaping how industries operate, particularly in manufacturing. A notable example is the implementation of a robotic painting line for brake discs at Stellantis in Poland. This innovative system exemplifies how automation enhances efficiency, reduces labor needs, and optimizes production processes.

The Role of INGENERSUN in Automating Brake Disc Painting

INGENERSUN, a specialized firm in industrial automation, has successfully established a robotic painting line dedicated to brake discs at Stellantis’s plant. This system has already begun operation, designed to function at an exceptionally high speed and quality, enabling the automotive original equipment manufacturer (OEM) to boost productivity while reallocating technical staff to more qualitative tasks. In the logistics sector, efficiency plays a crucial role in reducing costs and improving service delivery, making such innovations imperative.

System Features and Efficiency

The automated painting line developed by INGENERSUN boasts several key components that work together to ensure quality and speed:

• The integration of five ATEX-certified robots.
• A system designed to maximize painting time per disc without hindering overall production rates.

The operational dynamics dictate that the total cycle for painting a brake disc is approximately 13 seconds, with only 4 seconds required for transporting the disc between stations. With nine effective seconds dedicated to the painting process, remarkable productivity levels are achievable.

Quality Control and Precision

Quality assurance is paramount in manufacturing; thus, the painting cabin employs five series-connected robots, which can allocate up to 45 seconds of painting time per disc as necessary. This ensures comprehensive treatment of each disc while maintaining cycle efficiency.

Project Scope and Challenges

Sergio Bilbao, Commercial Director at INGENERSUN, emphasized the complexity and scale of the project, claiming it to be the largest robotic painting line for brake discs ever realized by the company. The project spanned eight months, divided into four distinct phases:

1. Initial design of the deployment.
2. Construction at INGENERSUN’s facility in Zamudio.
3. Testing and validation at the Zamudio plant.
4. Installation and commissioning in Poland, completed in just one week.

Ingenuity in Flexibility and Customization

INGENERSUN’s commitment to flexibility and adaptability is essential for meeting client specifications. The company prides itself on its ability to customize solutions, adhere to timelines, and maintain competitive pricing, thus serving as a pivotal player in advanced robotic installations. Logistics operations benefit greatly from such tailored approaches, as they often require specific adaptations to meet dynamic market demands.

High-Tech Components within the Painting Line

The implemented system incorporates advanced technologies, facilitating an integrated and speedy process from disc entry to extraction:

Optimal Work Environment and Safety Features

The design of the paint preparation cabin fosters a safe work environment and ensures consistent quality. It features redundancy through dual agitators for 200 kg paint drums, climate control for maintaining ideal paint conditions, and containment systems to handle spills effectively.

Conclusion of the Automation Process

Ultimately, the automation project not only reflects INGENERSUN’s proficiency in handling complex integrations but also emphasizes the importance of quality control. With its focus on efficiency and rapid responses to production demands, the implementation at Stellantis serves as a benchmark in automotive manufacturing.

Final Thoughts on Impacts in Logistics

In summary, while this automated painting project may not immediately impact global logistics, it’s essential for businesses like GetTransport.com to stay abreast of technological advancements in manufacturing and automation. Improvements such as these streamline supply chains and optimize the logistics involved in production processes. GetTransport.com makes it a breeze to address various transport needs, efficiently catering to logistics challenges. With services ranging from office and home relocations to global cargo deliveries, the platform ensures a cost-effective and reliable solution for all cargo transportation needs. Whether you’re shipping bulky items or moving household goods, consider GetTransport.com to deliver seamless logistics services that make your transport plans a reality. Don’t let logistics tie you down – Boek je rit met GetTransport.com vandaag!