Revolutionerar framtiden för förpackningsmaskiner: Insikter från CMC Packaging

Automated and tailored packaging solutions are reshaping logistics. Recent insights from an event in Italy illustrate the forward-thinking strategies employed in this sector.

Redefining Packaging Standards

Francesco Ponti, the enthusiastic CEO of CMC Packaging Automation, emphasizes the importance of innovative design in packaging machinery. At a recent Customer Innovation Day held in the picturesque Citta di Castello, Italy, Ponti urged attendees to embrace limitless design possibilities. CMC promotes fully-automated packaging technology and ranks as a leader in supplying e-commerce packaging machinery worldwide.

Established by Ponti’s father Giuseppe in 1980, CMC started as a family-run garage business. Just like the largest online retailer, their journey from a modest beginning to a global powerhouse showcases their adaptability and dedication. “We are well-positioned to cater to market needs, driven by customer feedback,” Ponti explained. “Our aim is to optimize packaging by perfectly fitting the box to the product—no excess air!”

Strategic Market Expansion

CMC’s footprint extends across the UK, Germany, and the Netherlands, with additional sites in Italy and facilities in Georgia, North Carolina, and Ohio, USA. This geographical diversity allows CMC to exert precise control over consumable material costs, enhancing customer trust in total ownership estimates.

A significant portion of CMC’s revenue stems from the North American market, which contributes 58% of total sales. With a workforce of 600 and over 3,000 systems installed globally, their growth—tripling in turnover to €157 million in the last seven years—has been fueled by investment from KKR, allowing them to consistently launch new machines.

Innovative Solutions for E-commerce Challenges

Among their latest machine innovations, the Genesys range facilitates dynamic packing of diverse items into tote boxes without prior consolidation. Other notable advancements include CartonWrap, engineered for 3D packing into optimized cardboard boxes without void fillers; Paper-Pro for creating perfect-size paper bags; and Nexus for retail and logistics integration alongside advanced robotic systems.

Packaging choices in e-commerce can be categorized as ‘箱 and ‘箱, dealing with on-demand versus automated operations. Companies like DHL have also adopted sustainable practices, shifting from plastic to paper packaging in tandem with a broader aimtowards a circular economy. Luiz Proenca, managing warehouse operations for Adidas at DHL Brazil, highlighted the complexities of varying packaging sizes and the urgency required in e-commerce logistics. “Maintaining a stellar customer experience while adapting to size fluctuations is key,” he remarked.

The Paper-Pro machine has replaced 24 manual packing stations at DHL, adhering to sustainability objectives through its 100% recyclable packaging. “It’s a quick, efficient machine,” Proenca noted. “With easy operation and straightforward installation, our packaging consistency has improved significantly, cutting down on void space.”

Enhancing Materials Handling

As material handling becomes increasingly sophisticated, providers like Element Logic integrate GeneSys machines with Automated Storage and Retrieval Systems (ASRS). According to Ane Furu, Vice President of Product Management, this integration enhances overall operations. A project with Avantor highlighted how small parts can be seamlessly delivered to packing stations through an automated process, achieving a remarkable level of efficiency.

“By reducing the manual packing requirements, we’ve saved 30,000 kg of carbon annually,” Furu boasted, noting that GeneSys operates at 70% faster speeds than traditional methods.

Adapting to Evolving Market Needs

The aftermath of the pandemic led to a surge in e-commerce automation, prompting considerable investments, yet recent trends indicate a shift towards optimizing existing systems rather than building new ones from scratch. Indeed, the sector still experiences an impressive growth rate of 8%. Ponti acknowledges the necessity for CMC to adapt to older distribution centers operating at high capacities. “Our approach focuses on compact, plug-and-play solutions that minimize disruption during transitions,” he shared.

With an estimated 1,300 new fulfillment centers built each year globally, CMC is ready to meet the demand for advanced packaging automation in older facilities. Their new compact models, including the CartonWrap Duo and GeneSys Compact, create boxes on demand, reducing waste and improving operational efficiency.

One standout product, aptly named the Super Vertical, has generated excitement due to its ability to package items in flexible or semi-rigid bags. This space-efficient machine boasts a filling speed of up to 500 units per hour, turning heads in the logistics community. The future of packaging leans heavily towards sustainable materials, and Ponti concluded, “envelopes are the future, as they prove cheaper and more efficient given the rise of courier services.”

Slutsats

Innovations in packaging technology, as seen through CMC’s advancements, are pivotal in shaping future logistics strategies. By focusing on sustainable practices and efficiency, companies can significantly enhance their operations while meeting market demands.

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